aluminium casting

We perform two types of aluminum casting processes:

Aluminum Gravity die Casting and Pressure Die Casting. Upon customer request, based on technical drawings or provided samples, and potentially with a 3D model, we also manufacture the necessary casting molds.

Furthermore, after the aluminum casting process, we carry out the machining, powder coating, and packaging of the castings.

Gravity die Casting:

In die casting, liquid aluminum is poured into the mold using gravity, making it also known as gravity casting. We produce components from various aluminum alloys using either our own molds or those provided by the customer.

The casting weight ranges from 50 grams to 10 kg. In addition to handling large production runs, we gladly fulfill smaller series orders. The desired casting tools can be moved using pneumatic or hydraulic cylinders.

We perform the melting process using an electric melting furnace, capable of melting 200 tons of aluminum annually.

Pressure Die Casting:
We conduct pressure die casting with a vertical casting machine with a clamping force of 160 tons.

The casting weight ranges from 10 grams to 1.5 kg. This casting method is typically employed for larger production runs, especially when manufacturing more complex components in higher quantities that are challenging to produce using manual casting.

With the casting machine, aluminum is injected into the mold under high pressure, ensuring better mold filling and resulting in higher density and more precise workpieces.

Due to the high pressure, the material fills the mold effectively, improving the surface finish of the component and requiring less post-machining.

Consequently, compared to manual casting, pressure die casting allows for the production of more finely finished surfaces on complex components, and smaller parts can be economically manufactured.

Alloys Currently in Use:

EN AC-42100/GK-AlSi7Mg0,3
EN AC-43000/GK-AlSi10Mg
EN AC-43300/GK-AlSi9Mg
EN AC-44200/GK-AlSi12
EN AC-46000/GD-AlSi9Cu3
EN AC-46200/GK-AlSi8Cu3
EN AC-47000/GK-AlSi12(Cu)
EN AC-47100/GD-AlSi12Cu1(Fe)